CMI Novacast Logo
(847) 699-9020
  • EM Pumps
        • CMI Novacast EM Pumps Figure 8
        • PG Series System for Liquid Aluminum & More
          • PG 300 Pump
          • PG 450 Pump
          • Control System
          • Pump Cooling System
          • Heated Launder
          • Preheat Oven
          • Filter (SiC) & Flotation Disk
          • Filter & Float Preheat Oven
          • Pump Cool Down Box
        • CMI Novacast LA 125 Pump
        • CMI Novacast CA 15 Pump
        • LA Series for Liquid Sodium & More
        • CA Series for Liquid Sodium
        • CMI Novacast Brochure
        • Download Our Brochure
  • Applications
    • Foundry Castings
      • Casting Examples
      • Green Sand Foundry Case Study
    • Nuclear Cooling & Other Non-Casting
  • Resources
    • Company Brochure
    • Foundry Video
    • Guides
    • Case Studies
  • Blog
  • About
    • Leadership Team
    • Company Brochure
  • Contact
  • Talk to a Factory Expert

Case Study: CMI Novacast Electromagnetic (EM) Pump Used to Cast High-End Parts for Leading Global Foundry

by
Avatar photo
CMI Novacast
January 17, 2025
Motorsport car

For over 20 years, CMI Novacast’s PG 450 EM pump has played an integral role in casting precision motorsport, series vehicle and aerospace parts for a world-class foundry

Since its founding in 1946, Grainger & Worrall, a leading, UK-based sand casting foundry, has continuously embraced technological improvements and pushed boundaries to make their aluminum castings lighter and more intricate. The foundry’s willingness to innovate has, and continues to, attract business from some of the world’s best-known motorsport, automotive, aerospace, defense and green energy brands.

To meet the exacting specifications of their high-caliber clientele, Grainger & Worrall can’t leave anything to chance – which is why they’ve relied on CMI Novacast’s PG 450 electromagnetic (EM) pump to cast certain specialized components for over two decades.

The PG 450: A “Powerhouse” Pump for the Most Demanding Jobs

In the late 90s, Grainger & Worrall developed a line that employed the Cosworth process to cast high-end automotive components. By design, the Cosworth process relies on an EM pump, which uses electromagnetism – and no moving parts – to move molten metal from furnace to casting with limited (or no) turbulence. When the time came to source a pump, Grainger & Worrall selected the PG 450, a top-of-the-line EM pump that’s highly regarded for its reliability and accuracy.

In the years since the line’s development, the PG 450 has cast a variety of precision parts – including cylinder heads and gear boxes – for industries and brands with best-in-class performance requirements.

Among the many benefits delivered by the pump, the PG 450:

  • Reduces turbulence in the flow of metal
  • Ensures only the cleanest, highest quality metal is included in castings
  • Augments the intrinsic strengths of the alloy used on the line
  • Provides a high level of flexibility and adaptability

Read the Case Study

To learn more about how the PG 450 plays an integral role in casting specialty components for some of Grainger & Worrall’s premier clients, download the case study.

For more information about how EM pumps can significantly reduce turbulent flow, improve metal quality, reduce scrap, increase yield, and alleviate common recruitment and retention challenges at your factory or foundry, contact a CMI Novacast factory expert.

Download the case study

Tags: aluminum castings, electromagnetic (EM) pumps, pg 450 pump

Tags

aluminum castings arrayed electromagnetic pumps automated ladles automotive manufacturing casting automation electromagnetic (EM) pumps electromagnetic casting pumps EM pump compatibility foundries foundry foundry automation foundry casting foundry casting automation foundry employee retention foundry worker retention gigacasting giga presses investment casting liquid sodium pump low-pressure casting nuclear cooling systems pg 450 pump pressurized furnace pump furnace compatibility robotic ladles sealed casting system transfer pumps turbulent flow unsafe foundry unsealed casting system

Archives

  • February 2025 (1)
  • January 2025 (2)
  • November 2024 (1)
  • October 2024 (1)
  • September 2024 (2)
  • August 2024 (1)
  • May 2024 (1)
  • March 2024 (2)
  • November 2023 (1)
  • October 2023 (1)
  • July 2023 (1)
  • June 2023 (2)
  • April 2023 (4)
CMI Novacast Logo

500 E. Touhy Ave.
Unit B
Des Plaines, IL 60018

Main: (847) 699-9020

Fax: (847) 699-9023

Toll Free: (877) 699-9023

Popular Links

PG300 EM Pump

PG450 EM Pump

LA Series

Applications

Blog

Castings

Follow Us:

CMI Novacast Electromagnetic Pump Brochure Download Brochure
AFS Corporate Member
NFFS Supplier Partner
TMS Member

Copyright ©